Industrial robotic arm
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To address the array of challenges associated with writing applications in machine language, developers first turned to mnemonic symbols as a substitute for hard-to-remember machine instructions. This symbolic notation for representing computer instructions is known as symbolic language, or assembly language. In assembly language, each symbolic instruction corresponds one-to-one with a machine instruction; this greatly reduces the cognitive load, making it easier to detect and correct programming errors, while also allowing the compiler to automatically allocate storage locations for instructions and data. Programs written in assembly language are called source programs. Since computers cannot directly interpret or execute source code, it must be translated into machine language—understandable and executable by the computer—using a specialized program known as an assembler. Even when programming in assembly language, developers must maintain a thorough understanding of the computer system’s hardware architecture, which makes assembly‑level programming inherently inefficient and cumbersome. Nevertheless, because assembly language is tightly coupled with the underlying hardware, it remains a highly effective tool in specific contexts—such as core system routines that demand extreme time‑ and space‑efficiency, or real‑time control programs.
Currently, there is no unified classification standard for industrial robotic arms. They can be categorized in various ways depending on specific requirements.
I. Classification by Drive Type
1. Hydraulic Type: Hydraulic‑driven robotic arms typically comprise a drive system consisting of hydraulic actuators (such as various cylinders and hydraulic motors), servo valves, oil pumps, and an oil tank, with the arm’s end‑effector performing the actual work. They generally offer substantial lifting capacity—often exceeding several hundred kilograms—and are characterized by a compact structure, smooth motion, resistance to impact and vibration, and excellent explosion‑proof performance. However, their hydraulic components demand high manufacturing precision and superior sealing; otherwise, oil leakage can contaminate the environment.
2. Pneumatic Type: Its drive system typically consists of pneumatic cylinders, air valves, air tanks, and an air compressor. It is characterized by readily available air supply, rapid actuation, simple structure, low cost, and ease of maintenance. However, it is difficult to achieve precise speed control, and the operating pressure cannot be too high, resulting in relatively limited gripping and lifting capacity.
3. Electric Actuation Electric actuation is currently the most widely used drive method in robotic manipulators. It features convenient power supply, fast response, and substantial driving force (with joint‑type models capable of handling payloads up to 400 kg). Signal sensing, transmission, and processing are straightforward, and a variety of flexible control strategies can be implemented. Drive motors typically include stepper motors, DC servo motors, and AC servo motors, with AC servos being the predominant choice today. Given the high rotational speeds of these motors, speed‑reduction mechanisms—such as harmonic drives, RV cycloidal gear reducers, planetary gearsets, worm drives, and multi‑link mechanisms—are commonly employed. Recently, some robotic arms have begun adopting direct‑drive (DD) configurations that utilize high‑torque, low‑speed motors without intermediate gearboxes. This approach not only simplifies the mechanical architecture but also enhances control accuracy.
II. Classification by Purpose
1. Handling robotic arms: These arms are highly versatile and typically require only point‑to‑point control. In other words, the parts being handled do not need a precisely defined motion trajectory; the only requirement is accurate positioning at the start and end points. Examples include loading/unloading robots used on machine tools, workpiece‑stacking robotic arms, and auxiliary equipment integrated with injection molding machines.
2. Spray‑painting robotic arm: This type of robotic arm is commonly used on paint‑spraying production lines, where high repeatability in pose accuracy is not required. However, due to the flammability of paint mist, it typically employs hydraulic actuation or AC servo motor drive.
3. Welding Robot Arms This is currently the most widely used type of robot arm, which can be further divided into two categories: spot welding and arc welding. Spot-welding robot arms typically handle heavy loads. Basic Introduction When people think of robots, many imagine humanoid machines with hands and feet. However, such robots are usually seen in science fiction movies, entertainment venues, exhibitions, and toy stores—quite different from industrial robots. Industrial robots, often abbreviated as IRs, are generally simple handling devices; they are sometimes referred to as robotic arms because they perform straightforward tasks like lifting or lowering objects, inserting or removing workpieces within machinery, and so on. Nevertheless, many industrial robots can be fully programmed and capable of performing a variety of operations, including searching, transporting, gripping, aligning, assembling, inspecting, and more. To provide a clear definition, in 1979 the Robotics Industries Association defined an industrial robot as a programmable, multifunctional manipulator that uses programmed control and versatile motion capabilities to move materials, workpieces, tools, or specialized equipment, thereby accomplishing a series of tasks. Thus, even though many industrial robots do not resemble humans, as long as they meet this definition, they qualify as robots. Although industrial robots are already extensively employed across numerous manufacturing sectors, it is estimated that in the near future hundreds of thousands more will enter service. At present, many researchers are exploring ways to integrate vision and sensory systems into robots, enabling them to perform increasingly complex tasks. The field dedicated to studying robots is known as robotics.
4. Assembly robots: These robotic arms must achieve high positional and orientational accuracy, with a wrist that exhibits significant flexibility. At present, they are predominantly used for assembly operations in electromechanical products.
5. Special-purpose robotic arms, such as medical‑care robots, space‑exploration robots, marine‑surveying robots, and hazard‑removal robots, among others.
III. Classification Based on the Position, Mechanism Type, and Number of Degrees of Freedom of the Manipulator
The configuration of the manipulator’s position mechanism is a key structural characteristic of the robotic arm. According to this classification, robotic arms can be categorized into Cartesian‑coordinate type, cylindrical‑coordinate type, spherical (polar)‑coordinate type, and articulated (or anthropomorphic) robotic arms.
The number of axes (degrees of freedom) of the manipulator itself best reflects the arm’s operational capabilities and serves as a key criterion for classification. According to this classification scheme, robotic arms can be categorized into 4-axis, 5-axis, 6-axis, 7-axis, and other types.
There are also various other classification methods.
Basic Introduction to Industrial Design
Industrial robots typically consist of six basic components: the structure, the end-effector, the digital controller, the drive system, the feedback sensing system, and the sensors.
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